What to Do and What Not To Do When Pumping Concrete

The quickest and most cost-effective way to place concrete on construction sites is by concrete pumping. The procedure does, however, frequently involve a number of risks and is not without risk. These concrete pumping dos and don’ts should constantly be in your mind to avoid workplace accidents. Simply Click Pumping Melbourne website to get the best concrete pumping services.

Contractor Obligations

At the concrete pumping jobsite, organisation is the key to lowering safety concerns. Therefore, it should be the contractor in charge’s responsibility to make sure the right equipment is ordered for the project’s requirements. In order to avoid accidents, he or she must also spot potential hazards and correct risky circumstances.

It is your responsibility to ensure that all of your employees are up to date on the most recent training programmes and certifications in order to prevent accidents from happening. The American Concrete Pumping Association (ACPA) recommends that all concrete pumping operators receive safety certification in order to prevent accidents and learn how to operate the equipment safely.

Getting the Site Ready

Before any pumping takes place, the site must be prepared. Make careful to tidy up the area and make room for the pumping truck. It is ideal if the area is already levelled and big enough to support a pump with extended outriggers. Additionally, there must to be enough room to accommodate a few mix trucks.

  • Powerlines

The majority of deadly accidents involving concrete pumps involve power lines. All staff members should obtain training in electrical and power line safety in order to prevent or lessen these kinds of accidents.

A danger zone should be established and designated with cones when a power line is close to the job site. A spotter should also be present at all times to alert the operator if the boom approaches the defined danger zone dangerously close.


Additionally, it is advised that a meeting be held to go over safety precautions such as avoiding close by power wires and how the pouring operation will be managed. Booms should never be used close to power lines (20 feet or less, according to ACPA).

  • Cribbing

For the cement load to be balanced or distributed evenly, adequate cribbing is required. Outrigger pads are typically included with pumping equipment from pump manufacturers. Additionally, contractors might have extra supplies of steel plates or wood dunnage that they might employ as additional cribbing as needed.

  • Outriggers

Poor outrigging practises can result in countless accidents on construction sites when pouring concrete, in addition to mishaps involving electricity lines.

Tip overs are typically caused by utilising outriggers that don’t have enough cribbing or by improperly preparing the site surface to withstand the weight of an outrigger. Occasionally, tip overs may be caused by an unidentified subsurface vacuum.


When it comes to maintaining outriggers safe and sturdy, the kind of soil may be a crucial consideration. The load-bearing capacity of a given type of soil may vary. As an illustration, more than double the support capacity can be achieved by replacing virgin earth with compacted gravel. When outriggers aren’t fully extended, tip overs can happen occasionally.

Concrete pumping guidelines

  • Employ operators who have received training and certification.
  • The hanging attachments and tip hose should both employ safety straps, which should be used and examined for wear.
  • Utilize outrigger pads to adequately prepare the ground.
  • Operators should always don the proper safety gear.
  • Use only boom machinery that has undergone recent inspections and is functioning properly.
  • When air is coming into the placement system, remove all workers from the area.

Don’ts when Pumping Concrete

  • Never attempt to do a crane’s function with a boom.
  • When a coupler is under pressure, never open it.
  • Never attempt to clean clogged lines by climbing on hydraulic systems.
  • Avoid standing in front of the cement pipeline’s discharge end.
  • Never attempt to unclog a hose while it’s under pressure.
  • Never use or erect a concrete pump after dark.
  • When a discharge pipe is being primed, be sure no workers are nearby.

Insurance for Concrete Pumps

Even with meticulous planning, mishaps can still occur during a concrete pumping job. Make sure you have concrete pump insurance in place to safeguard your business and staff before taking any jobs requiring concrete pumping.

  • General liability insurance: shields companies from a range of liability claims for property damage, bodily harm, and personal injury.
  • Concrete Pumping Insurance: Provides coverage for hired concrete pumpers, including over-the-road liabilities, lost income and additional expenses, lost rents, equipment in your custody, and more.
  • Personal effects, towing, and any rental property’s physical damage are all covered under physical damage and auto liability.
  • Insurance for workers who can get hurt while pumping at work is called workers compensation.

Working with concrete pumps can be risky. Contractors are responsible for taking all reasonable efforts to be safe. Before beginning construction, locations should always be properly prepared and jobs should be meticulously planned. Accidents with concrete pumping are prevented by using the right safety gear and taking care of any safety issues.

Working with the concrete pump insurance brokers from Allied Insurance Brokers will ensure that you are safeguarded from any mishap that may arise. The Allied team can help with practical solutions that safeguard your company from hazards and increase your bottom line because they have more than 10 years of experience in the sector. Get in touch with us right away for more information about how Allied Insurance can support your brand’s bottom line.